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Master Diploma In Petro-Chemical Process Safety

Master Diploma In Petro-Chemical Process Safety Engineering is Certified Safety Professional Course (CSPD-PCP) which provides a systematic development of skills and knowledge of Petro-Chemical Process Safety Engineeringwith ILO, OSHA, international Safety standards and Occupational health and safety legislations.

COURSE FEE

14,999/- INR

COURSE DURATION

1 Year ( 45 Days Fast Track Mode )

TRAINING MODE

Online / Regular / Fast track / Offline

 

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Master Diploma in Petro-Chemical Process Safety Management

The Master Diploma in Petro-Chemical Process Safety Management is an advanced program designed to provide professionals in the petrochemical industry with comprehensive knowledge and skills in ensuring the safety and integrity of complex chemical processes. This program covers a wide range of topics related to process safety, risk assessment, emergency response, and regulatory compliance in the petrochemical sector.

Course Outline:

Module 1: Introduction to Petro-Chemical Process Safety Management

• Overview of Petrochemical Industry and Processes
• Importance of Process Safety Management (PSM)
• Historical Incidents and Lessons Learned
• Role of Regulations and Standards in PSM

Module 2: Process Safety Regulations and Standards

• OSHA Process Safety Management Standard (29 CFR 1910.119)
• API Recommended Practices for Process Safety
• International Standards and Codes (e.g., IEC 61511, NFPA 654)
• Local and Global Regulatory Compliance

Module 3: Risk Assessment and Management in Petro-Chemical Processes

• Hazard Identification Techniques (HAZID, HAZOP)
• Quantitative Risk Assessment (QRA) Methods
• Layers of Protection Analysis (LOPA)
• Bowtie Analysis and Barrier Management

Module 4: Process Safety Culture and Leadership

• Developing a Strong Safety Culture

• Leadership's Role in Process Safety
• Effective Communication in Process Safety Management
• Behavioral-Based Safety Approaches

Module 5: Mechanical Integrity and Asset Management

• Equipment Inspection and Testing
• Preventive Maintenance Strategies
• Corrosion Monitoring and Control
• Management of Change (MOC) Processes

Module 6: Emergency Preparedness and Response

• Emergency Response Plans and Procedures
• Fire Protection Systems and Firefighting Strategies
• Evacuation and Shelter-in-Place Protocols
• Crisis Communication and Incident Management

Module 7: Process Hazard Analysis (PHA) Techniques

• Hazard and Operability Study (HAZOP)
• Failure Modes and Effects Analysis (FMEA)
• Fault Tree Analysis (FTA)
• Event Tree Analysis (ETA)

Module 8: Process Design for Safety

• Inherent Safety Principles and Design Strategies
• Relief and Pressure Protection Systems
• Venting, Flaring, and Disposal Systems
• Process Layout and Equipment Spacing

Module 9: Chemical Reactivity Hazards and Control

• Reactive Chemicals and Unstable Compounds
• Thermal Runaway and Decomposition Reactions
• Reaction Calorimetry and Heat Transfer Considerations
• Emergency Relief Systems for Reactive Hazards

Module 10: Management of Process Safety Information

• Documenting Process Safety Information (PSI)
• Piping and Instrumentation Diagrams (P&IDs)
• Material Safety Data Sheets (MSDS)
• Electronic Data Management Systems

Module 11: Process Safety Auditing and Performance Measurement

• Internal and External Auditing Processes
• Key Performance Indicators (KPIs) for Process Safety
• Compliance Monitoring and Corrective Actions
• Continuous Improvement in Process Safety

Module 12: Case Studies and Lessons from Industry Incidents

• Analysis of Major Petrochemical Incidents
• Learning from Past Failures and Accidents
• Root Cause Analysis Techniques

Module 13: Emerging Technologies in Process Safety

• Process Safety Instrumentation and Automation
• Data Analytics and Predictive Modeling
• Digital Twin Applications in Process Safety
• Remote Monitoring and Control

Module 14: Environmental Impact and Sustainability

• Environmental Risk Assessment in Petro-Chemical Processes
• Effluent Treatment and Waste Management
• Green and Sustainable Practices in Petrochemical Industry

Module 15: Capstone Project: Process Safety Management Plan

• Developing a Comprehensive Process Safety Management Plan
• Integration of Safety Strategies, Risk Assessments, and Emergency Response Plans
• Presentation and Evaluation of Capstone Projects

Assessment Methods:

• Quizzes and Examinations
• Case Studies and Incident Analysis
• Risk Assessment and Process Design Projects
• Capstone Project Proposal and Presentation
• Practical Demonstrations and Simulations

This Master Diploma program is designed to empower professionals in the petrochemical industry with the expertise to manage process safety, prevent incidents, and ensure the well-being of workers, the environment, and surrounding communities. Graduates will be equipped to lead and implement effective process safety management systems that meet industry standards and regulatory requirements.